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How to optimize your cell line development

Cell line development (CLD) is a vital component of biopharmaceutical development, focused on generating stable and high-quality cell lines for the production of therapeutic proteins. This process includes crucial steps such as selecting the host cell line, engineering the vector, performing transfection, cloning, expanding the cells, and conducting thorough screening to ensure optimal viability, growth rate, and product quality.

cell line development

In this article, Sphere Fluidics spoke with Dr. Jon Dempsey, Founding Partner of Pathway Biopharma, regarding best practices for optimizing CLD processes.

Download the full article now to explore these strategies further.

Key steps in cell line development

  1. Host Cell Line Selection: The first critical step is selecting the appropriate host cell line. This decision is based on factors such as growth characteristics, genetic stability, and productivity, all of which are essential for ensuring optimal performance during the production process.
  2. Engineering of the Expression Vector: Crafting the expression vector is crucial for achieving high-level protein expression. This involves selecting robust promoters, enhancers, and other regulatory elements to maximize the efficiency and effectiveness of the expression system.
  3. Transfection: The engineered vector is introduced into the host cells through various transfection methods, each offering unique advantages and potential challenges. Selecting the appropriate method is key to successful gene incorporation.
  4. Cloning and Cell Expansion: Establishing monoclonal cell lines requires single-cell cloning followed by cell expansion. Advanced techniques, such as automated cell sorting, can significantly enhance the precision and efficiency of this process.
  5. Screening and Selection: Rigorous screening is conducted to identify high-producing clones. This step evaluates parameters including cell viability, growth rate, protein expression levels, stability, and overall product quality, ensuring that only the best-performing clones are selected for further development.

Best practices for optimizing CLD

Optimize workflow strategies:

  • Implement automated systems for cell sorting and screening to enhance both efficiency and accuracy.
  • Utilize high-throughput screening methods to quickly and effectively identify high-producing clones.
  • Apply advanced genetic engineering techniques to refine vector design and improve transfection efficiency.

Innovations in cell line development:

  • Explore novel expression systems and host cell lines to boost productivity and optimize performance.
  • Integrate process analytical technologies (PAT) to enable real-time monitoring and control of cell line development processes.
  • Adopt single-cell analysis tools to gain detailed insights into cellular behavior and enhance clone selection.

Challenges and solutions:

  • Address some of the most common challenges by adopting robust screening protocols. These challenges may include genetic instability and variability in protein expression.
  • Use stringent quality control measures to help mitigate risks associated with contamination and cross-contamination.

Conclusion

Cell line development is a dynamic and rapidly advancing field, with ongoing improvements focused on enhancing efficiency, productivity, and product quality. By embracing best practices and utilizing cutting-edge technologies, companies can refine their CLD processes and achieve exceptional results in biopharmaceutical production.

Download the full article now for a detailed discussion on optimizing cell line development processes.

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cell line development

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Our vision

Our philosophy is simple. We combine our knowledge and resources to help you find rare and valuable biological variants, while helping you to save time, reduce costs and stay a step ahead of the competition.

Our novel single cell analysis systems offer the rapid screening and characterization of single cells. These systems are underpinned by our patented picodroplet technology, specifically designed to increase your chances of finding that rare ‘one-in-a-billion’ molecule or cell that could be an industry blockbuster.

We understand that time is of the essence. That’s why our technologies boost throughput and assay sensitivity across a range of applications. Most importantly, our flexible systems evolve alongside your changing research needs, providing an adaptable platform that helps you to meet your goals.

Our history

Founded in 2010, Sphere Fluidics is an established Life Sciences company, originally spun out from the University of Cambridge. We initially developed 25 patented products – biochips and specialist chemicals – which currently assist hundreds of customers globally with their research.

We initially focused on producing novel biochip systems and providing R&D services. We have since extended our expertise and are developing a technology platform that enables discovery in a range of growing markets through single cell analysis. Our systems make the development of new biopharmaceuticals faster and more cost-effective, improve monoclonal antibody screening, cell line development, and overall research efficiency in a number of other applications including synthetic biology, single cell diagnostics, prognostics and single cell genome editing.

The Cyto-Mine® Single Cell Analysis System is our flagship product – the first integrated, benchtop system to automatically analyse, sort and dispense millions of individual cells in just a single day.

Our partnerships

We value and are always open to discussing new collaborative, successful and innovative academic and industry partnerships to further develop and improve our single cell technologies.

Our Technology Access Programmes and Collaborative Services exist to enable academic researchers and companies alike to tap into our application-specific expertise through direct partnerships.


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